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Arc welding robot workstation introduction
In order to meet more complex welding requirements, the welding robot and other components are assembled into a welding robot workstation, in which the robot body is the core part, besides including welding power supply, fixture, clearing gun system, safety fence, positioner, walking devices, and swing platforms. By properly combining these components, we can meet the different characteristics and production needs of the products.
Compared with ordinary welding equipment, the most obvious feature of the welding robot workstation is safety, precision, stability and advanced, and the welding of various workpieces is completed in different combinations. In actual production, the workpiece needs to be shifted during welding to weld the weld at a good position. In this case, the movement of the positioner and the motion of the welding robot are combined, and the movement of the welding gun relative to the workpiece can meet the requirements.
Common combinations of welding robot workstations include single robot single station, single robot double station, single robot three station, dual robot single station, dual robot double station and so on.
With the application of intelligent technology, fully automatic welding robots are also produced. Due to its high degree of automation, high speed, low consumption, etc., it is especially used for the welding of parts.
At present, fully automatic welding robots are the most widely used in automobile production, and it can also play an important role in the welding of large steels. The use of laser and arc composite heating can greatly improve the welding efficiency, but the angle between the two heat sources should be as small as possible, and the torch is also designed as a laser + double arc power supply.
Arc welding robot body specification
Robot model | GNS1400W - 06 | |
Application | Arc welding | |
Mounting | Vertical ground installation | |
Number of axes | 6 | |
Payload | 6kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.03mm | |
Maximum joint range | J1 | RV reducer ±160° |
J2 | RV reducer +110°, -70° | |
J3 | RV reducer +65°, -120° | |
J4 | RV reducer ±150° | |
J5 | Hollow harmonic reducer +105°, -110° | |
J6 | Hollow harmonic reducer ±320° | |
Maximum joint speed | J1 | RV reducer 201.9°/S |
J2 | RV reducer 198.3°/S | |
J3 | RV reducer 198.3°/S | |
J4 | RV reducer 296.2°/S | |
J5 | Hollow harmonic reducer 197.5°/S | |
J6 | Hollow harmonic reducer 247.2°/S | |
Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
J5 | RV reducer 9.8N.m | |
J6 | Hollow harmonic reducer 4N.m | |
Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
J5 | RV reducer 0.3kg.㎡ | |
J6 | Hollow harmonic reducer 0.05kg.㎡ | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃ - 45℃ |
Humidity | 20% - 80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, | |
Power capacity | 6KVA (Robot) + 24KVA (Welding source |
Control system introduction
Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. Restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .
Magmeet CM350 welding power source introduction
About us
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.